Common Types of Warehouse Storage Solutions

August 17 2022

There are numerous benefits of warehouse storage: better record-keeping, faster inventory turnover, lower labor costs, higher customer satisfaction, consolidation, and greater security. The productivity and functionality of a warehouse depend on the storage solution. Selecting a certain warehouse system can be determined by several different factors, including the type of product, space, workforce, budget, and end goal. Some warehouse spaces may have more than one storage solution. Therefore, you should analyze a warehouse before investing in it to ensure it will fit your specific use case.

These are common types of warehouse storage solutions:

1. Multi-Tier Racking

This type of storage solution capitalizes on vertical spaces. It’s an ideal system for large stocks of products that have small unit sizes. Multi-tier storage solution tends to be more flexible because the provider can remove or add tiers depending on the demand. This storage system usually accommodates lightweight items that can be organized and picked manually. To utilize the space appropriately, you should arrange the tiers strategically.

  • Pros:
    • Adjustable
    • Can be designed for all kinds of picking requirements
    • High density and compact picking
    • Modular and scalability
    • Easy installation


  • Cons:
    • Supports storage of lightweight inventory
    • Labor-intensive operations


2. Pallet Racking

A pallet rack is equipment used in a warehouse to store inventory. It consists of skids that are arranged in a horizontal position. In most cases, pallet racks have at least four levels of these skids. In the modern era, pallet racking is not only used in warehouses but also in department stores, distributing companies, and manufacturing companies. There are various parts of a pallet rack storage solution, such as wire decks, load beams, base plates, upright columns, post protectors, shims, guarding rails, and diagonal or horizontal braces. Some aspects that you should consider when selecting a pallet racking system include space, stability, accessibility, and inventory weight. You should inspect and maintain pallet racks regularly. This minimizes the risk of toppling. There’s an array of pallet packing: double-deep racking, carton flow racking, high-bay racking, coil racking, narrow aisle racking, etc.

  • Pros:
    • Temporary storage
    • Can hold high-density inventory
    • Minimizes construction cost
    • Less expensive
    • Storage can be increased


  • Cons:
    • Difficult to access inventory
    • The cost might be high, especially if you don’t have a viable plan

3. Wire Partitions Storage

The wire partition storage system incorporates wire cages that are used to store inventory in a warehouse. In most warehouses, this type of storage solution is used to store merchandise and crucial tools that require special protection. The wire partition cages are designed with heavy-gauge steel in a customizable pattern depending on your specific needs. Wire caging also helps with the security of items and allows for oddly shaped or large items to be stored safely. There are different types of wire partition systems: welded security gates, door wire mesh partitions, rolling wire carts, multi-sided trucks, and woven wire mesh partitions.

  • Pros:
    • Easy installation and maintenance
    • Allows for extra space
    • Protection for workers
    • Protects expensive equipment
    • Secure storage for sensitive inventory
    • Versatility


  • Cons:
    • Can be more expensive the general warehouse storage
    • Requires a large amount of space

4. Static Shelving

Static shelving storage solution consists of permanent shelves. In most warehouses, this type of storage solution is used to store lightweight inventory. In addition, it’s ideal for storing items that need continuous replenishment. This type of storage isn’t compatible with forklifts. Therefore, inventory is placed, organized, and picked manually. Consider a wide-span storage solution if you’re opting to store a larger inventory. Unlike other warehouse storage solutions, static shelving is the most stable. Sometimes, you can consider this storage facility if you have space constraints. Some of the products that you can store on static shelves are agricultural produce, clothing, and machine parts. You should handle the inventory with care and attention when it comes to static shelving. Some factors that you should consider when handling inventory on static shelves include the items’ weight and the shelf’s height.

  • Pros:
    • Adjustable
    • Strong and durable
    • Multiple arrangements
    • Saves space
    • Requires minimal training to operate


  • Cons:
    • Not portable
    • Space constraints


5. Mezzanine Flooring

Most warehouses with space limitations opt for a mezzanine storage solution. This type of storage system creates at least two floors above a warehouse floor. Mezzanines provide additional space for the staff to move, pick, and check the storage facilities. Some aspects that determine the structure of mezzanines in a warehouse are fire-safety appliances, suspended ceilings, lighting, lift systems, and conveyors.

  • Pros:
    • Enhances businesses output and performance
    • Increases storage space
    • Flexible and customizable designs
    • Portability
    • Exquisite lighting and fire protection options


  • Cons:
    • It can be more expensive
    • Time-consuming


6. Mobile Shelving

A mobile shelving storage solution can accommodate many items in less space. Inventory stored on mobile shelves can either be handled mechanically or manually. Therefore, this type of warehouse storage solution incorporates adjustable and flexible systems. The cabinets and shelves are mounted on carriage or rail systems.

  • Pros:
    • Reduces costs
    • Simple structure
    • Easy to operate
    • Storage capacity is much larger, especially when compared to fixed shelves
    • Increases storage security
    • Provide customizable storage


  • Cons:
    • Maintenance difficulties


Warehouse Space in the Greater Boston Area

When looking for a suitable warehouse storage space for rent, consider aspects such as your budget, type of storage solution, size of the space, and type of inventory. If you are looking for warehouse storage in the Greater Boston Area, Mark’s Moving and Storage is prepared to help with our custom storage solutions. Request an estimate or call us at 508-983-6000